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Recycled PET Mailer
Mailers

Recycled PET Mailer

A fiber pad mailer made from closed-loop recycled PET. The pad and the film go in the curbside bin.

Sizes9×11, 12×14, 14×18 in
Walls0.75", 1" or 1.5"
TestedUnder 8 °C for 39 h
Minimum orderQuoted

What it is

A two-piece nonwoven pad of recycled PET fiber, folded around the product inside a poly bag. The pads are cut in pre-sized batches, fold flat for storage, and pack quickly.

Tested configurationISTA 7E
39 htest vial kept below 8 °C
Mailer
12 × 14 in, 1" wall
Refrigerant
One 48 oz + one 20 oz gel pack
Payload
15 mL water vial
Profile
ISTA 7E summer
Measured
Hours until the vial passed 8 °C

The vial ran near 0 °C for most of the test, below the 2 °C floor, so freeze-sensitive products need conditioned gel packs or a buffer layer. Results apply to this configuration; hold time changes with size, wall, refrigerant and season. ISTA 7E validation is available for your exact pack-out.

Materials and end of life

  • Made from closed-loop recycled PET.
  • Curbside recyclable, film included.
  • Printed with water-based inks.

Good for

Chocolate and gift boxes (pair it with no-sweat gel packs to keep packaging dry), 2–8 °C vials and pens, and skincare. Pick the wall to match the lane: 0.75" for short, mild lanes and 1.5" for longer or hotter ones.

Sizes and specs

SizeWalls available
9 × 11 in0.75", 1", 1.5"
12 × 14 in0.75", 1", 1.5"
14 × 18 in0.75", 1", 1.5"

Questions

How long does the recycled PET mailer keep product cold?

In ISTA 7E summer-profile testing, the 12×14 in mailer with a 1" wall and one 48 oz plus one 20 oz gel pack kept a 15 mL water vial below 8 °C for 39 hours. The vial ran near 0 °C for most of the test, below the 2 °C floor, so freeze-sensitive products need conditioned gel packs or a buffer layer. ISTA 7E validation is available for your exact pack-out.

Is it recyclable?

Yes. It is made from closed-loop recycled PET and is curbside recyclable, film included.

What is the minimum order?

It's sold in bulk, so the minimum is quoted. Send your sizes and monthly volume and we'll quote the minimum, price and lead time within one business day.

Which wall thickness should I choose?

It depends on transit time and destination climate. We spec the wall and refrigerant to your lanes before you order.

Ready to spec your pack-out?

A written quote with spec, price and lead time within one business day.